Development of a Retro-Reflective Material as Building Coating

J. Yuan, C. Farnham, K. Emura

Osaka Metropolitan University, Japan

Energy and Buildings 103 (2015) 107–117

Introduction: Urban Heat Island Challenge

Buildings account for ~50% of urban heat emissions, exacerbating the urban heat island effect.

Key benefits of retro-reflective materials (RRM):

RRM vs Traditional Reflective Materials

Diffuse Reflection
Diffuse reflection scatters light in all directions

Issues:

  • Heat transfer to adjacent buildings
  • Reduced urban canyon albedo
  • Limited heat island mitigation
Retro-Reflection
Retro-reflection directs light back to source

Advantages:

  • Minimizes heat transfer to surroundings
  • Increases urban canyon albedo by 15-20%
  • More effective heat island mitigation

Innovative RRM Design

Developed novel RRM with enhanced performance:

  • High-performance glass covering:
    • Visible transmittance: >91.3%
    • UV transmittance: >92.5%
    • Reflectivity: 2%
  • Plastic micro-prisms with cubic corners
  • White appearance with high reflective luminance
RRM Structure
Multi-layer RRM structure with glass covering

Durability Testing Results

485-day outdoor exposure test (Jan 2014 - Apr 2015):

  • No surface degradation observed under 100× magnification
  • Solar reflectance (ρtmp): 0.81 → 0.79 (2% decrease)
  • Retro-reflectance (ρret): 0.44 → 0.42
  • Full reflectance recovery after cleaning
Microscope Image
RRM surface after 485 days exposure (100×)

Outperformed conventional materials by 50-300% in durability tests.

Urban Canyon Albedo Simulation

2D model comparing reflective materials in east-west urban canyon:

Case Wall Configuration Albedo Performance Heat Absorption
A Both walls: diffuse 3rd (Baseline) High
B North: diffuse
South: retro
2nd (+12%) Medium
C Both walls: retro Best (+18%) Low
D North: diffuse
South: mirror
Worst (-5%) Highest

RRM configuration showed maximum albedo improvement across all seasons.

Building Thermal Performance (Shanghai)

Annual energy impact of RRM coating:

Cooling Benefits

  • Summer cooling load reduction: 13-15%
  • Peak cooling demand reduction: 11-27%
  • Annual cooling load decrease: 157 MJ/m² (19%)

Heating Impact

  • Winter heating load increase: 5-7%
  • Annual heating load increase: 71 MJ/m² (6%)

Net annual results:

Key Findings & Conclusions

Developed highly durable RRM with glass covering maintains reflectance (ρtmp~0.81, ρret~0.44) for 485+ days outdoor exposure
RRM configuration increases urban canyon albedo by up to 18% compared to conventional materials
Significant cooling load reduction (19% annually) outweighs modest heating load increase (6%)
Net 4.3% reduction in annual thermal loads with 3.3 kg/m²-year CO2 reduction
Proven effective solution for urban heat island mitigation and building energy efficiency

Future Research Directions

Future Research
Potential applications and research directions for RRM technology